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» Hammer Mills
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» Turbo Classifier Mills
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» SALIENT FEATURES:-
  • Lab model available
  • Screen-Less Pulveriser with inbuilt Classifier
  • For Fine Grinding Application
  • Cool Grinding (Ideal for Heat Sensitive Materials)
  • With Water Cooling Jacket
  • Also with M.C.C. with Mimic Diagram
  • With Reverse Pulse Air Jet Type Dust Collector
  • Bottom Discharge Can be offered
  • MOC: MS/SS contact parts /SS Complete
  • Screenless grinding
  • Easy adjustable classifier plate
  • Cool grinding
  • High degree of fineness
  • Grinding, classification & Conveying in one operation
  • Sharp & narrow particle distribution
  • Wide range of applications

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Demonstration Facility Available....
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» PRINCIPLES OF OPERATION :
 


Premium Turbo Classifier Mill is a fine grinding mill with integrated grinding, classifying, and conveying operations. Depending upon the material characteristics and parameters, output fineness can be anywhere between 200 mesh to 450 mesh. The equipment is a screenless pulveriser. The equipment operates on principle of spiral classifications.
The main shaft carries the rotor & blower fan. It has an adjustable gap plate. The blower fan sucks the air from grinding chamber, and discharges the air and product to cyclone where the product is collected.
The gap plate adjustment alters the amount of airflow which results in withdraw from grinding chamber. Once gap plate is adjusted, output fineness is uniform.
The equipment is recommended for soft and brittle material having MOH hardness up to 3. The feed size should not exceed 6 mm..

  
 
 
» WITH GRAVITY DISCHARGE (B.O.T.) :-
 

Lab model is compact and with 5 h.p. Motor is manually fed and have bottom open gravity discharge. This machine is ideal for small batch production.

  • Model - PTCM - 5 (Baby)
  • Rotor dia - 200 mm
  • Motor H.P. - 5
  • Capacity - 20-25 kg/hr.
  • Space required - 1700 x 500 x 2000 mm
 
 
 
» WITH STANDARD DUST COLLECTION SYSTEM :-
 

Standard installation is with mill having in-built classifier gap plate, fan, cyclone collector and fabric type dust collector with suitable stands. At the outlet of cyclone, y-piece or/and rotary airlock valve is provided depending upon the application and fineness of end product. For sticky and large size installation additional suction blower is recommended.
   
TECHANICAL SPECIFICATION
MODEL Rotor Dia
In m.m		 Mill Motor
H.P.		 Capacity
Upto Kg./Hr.		 Space required
L x B x H in mm.
PTCM - 10 300 10 50-80 7500x1500x4500
PTCM - 20 400 20 100-160 7500x1500x5000
PTCM - 40 600 40 175-250 8500x2500x5000
PTCM - 60 700 60 275-400 8500x2500x5000
PTCM - 80 800 75 450-650 8500x3000x5000
PTCM - 100 1000 100 750-1000 10000x4000x6000
 
 
Capacity depends on material characteristics and fineness expected
Specifications and design are subject to change without notice for any additional improvement.
» WITH PULSE AIR JET DUST COLLECTOR & ELECTRIC MIMIC PANEL :-
 

For very fine grinding, dusty, expensive and pungent material, it is recommended to have installation with reverse pulse air jet dust collector. They have a self-cleaning arrangement, special type of fabric, solenoid valve and timer. The installation also have airlock valve attached at the outlet of dust collector. Thus installation is DUST FREE. The section of blower provides constant airflow for conveying and cooling. The damper controls the flow of air in the system. Mimic type electric control panel is provided with ammeters, relays and starters for almost automatic operation above system.
CAPACITY and FINENESS of END PRODUCT depend upon type of material, feed size and other characteristics. The capacities given in the table are TENTATIVE and will be different for different materials. Same way FINENESS also varies from material to material. Generally it is 75 to 37 microns
For applications, where COOL GRINDING is expected, a CHILLING PLANT can be offered in line with Mill, the AIR from ATMOSPHERE is sucked by CHILLING PLANT and temperature of this AIR is reduced by almost 200C and such COOLED AIR is passed along with FEED MATERIAL in TURBO CLASSIFIER MILL. The rise in temperature during grinding is absorbed by COOL AIR. Same way, if FEED MATERIAL is having MOISTURE or is of Hygroscopic nature, HOT AIR GENERATOR can be incorporated in line with MILL and HEATED MATERIAL can be GROUND.
   
TECHANICAL SPECIFICATION
MODEL Rotor Dia
In m.m		 Power Consumption Air volume in m3/Hr. Rotor Speed
RPM		 Capacity
Upto Kg./Hr.		 Space required
L x B x H in mm.
Mill Screw Feeder RALV BLOWER Fan
PTCM-10 PAJ 300 10 0.5 0.5 3 550 2880 50-80 6000x 3000x 4000
PTCM-20 PAJ 400 20 1 1 5 1300 2880 100-160 7000x 3000x 4500
PTCM-40 PAJ 600 40 1 1 7.5 3500 2400 175-250 7500x 3000x 5000
PTCM-60 PAJ 700 60 1 1 10 3800 2100 275-400 8000x 3500x 5000
PTCM-80 PAJ 800 75 1 1 10 4000 1920 450-650 8000x 4000x 5000
PTCM-100 PAJ 1000 100 1 1 15 5000 1600 750-1000 10000x 5000x 6000


 
 
 
Capacity depends on material characteristics and fineness expected
Specifications and design are subject to change without notice for any additional improvement.


» SPECIAL FEATURES :-
 
PULSE AIR JET DUST COLLECTOR
REGULATED SCREW FEEDER
REGULATED DISCHARGE
   
 
ELECTRIC MIMIC PANEL
 


 
 
 
» CONSTRUCTION DETAILS :-
 
ROTOR ASSEMBLY: WITH MULTI EDGED BEATERS :-

This assembly consists of multi edged beaters mounted on rotor which is dynamically balanced. The complete assembly is secured to the grinding chamber with bearing housing. All bearings are lubricated & are protected against any leakage of ground product, dirt & moisture by means of special sealing rings. The assembly is driven by V belt pulley.
   
CONICAL LINERS :-

This machined serrated conical liners are mounted inside the body & door. This gives more grinding area as compared to straight liners. These are easy to replace which reduces down time. Fine grinding can be achieved by shear, turbulence & impact between liners & beaters.
   
CLASSIFIER PLATE (GAP PLATE) :-

By using different gap plates, the amount of flow will change (either increase or decrease). Due to this fineness will be adjusted. For many applications, Mill can run without GAP PLATE.
   
DRIVES :-

All driven motors are fixed to the base frame having slide rails and are easily adjustable. Power is transmitted by v-belts & pulleys. Tip speed can be varied by help of A. C. Variable drive, which is provided as optional accessory. To precisely control the feed variable feed drive can be provided as optional.
   
WATER COOLING JACKET ARRANGEMENT :-

Due to high air flow in the grinding chamber grinding occurs in cool condition. If necessary (for heat sensitive material) in built water-cooling system can be utilized as equipment comprises with water-cooling jacket arrangement.
   


 
 
 
» APPLICATIONS :
 
  • Ayurvedic Herbs
  • Broken Biscuit
  • Catalysts
  • Cellulose
  • Chemical
  • China Clay
  • Diorok Powder
  • Dyes &
  • Intermediates
  • Fibre Opening
  • Fish Feed
  • Flourcent Powder
  • Gelatin
  • Glucose
  • Gram Dal
  • Green Pigment
  • Ibuprufen
  • Jeera
  • Milk Powder
  • Neem Seed
  • Peracitamol
  • Pesticide
  • Phenolic
  • Resin
  • Pottasium
  • Carbonate
  • Ppt Silica
  • Red Oxide
  • Salt
  • Spices(chilly)
  • Sugar
  • Tea (waste)
  • Turmeric
  • Udad Dal
  • Ultra - Marine
  • Blue

 
 
 
 

 

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